Blackberry&Cross®

Advanced Statistical Validation Engineering Path® | Blackberry & Cross
92-Hour Advanced Program

Advanced Statistical
Validation Engineering Path®

Applied Statistical Analysis for Medical Devices Validation Process | CORe®

Develop advanced statistical validation capabilities for regulated medical devices manufacturing. Designed to integrate risk-based evidence and audit-defendable analysis.

Medical Devices FDA / ISO Oriented Electronics Manufacturing

Statistics as a Critical Enabler of Validation Engineering

This program positions statistics not as an isolated academic topic, but as a critical enabler of validation decisions, technical rationale, and audit-defendable conclusions in highly regulated environments.

Objective Evidence

Establish undeniable technical evidence through rigorous data analysis across all validation phases.

Audit Readiness

Ensure every validation report is statistically justified and ready to withstand high-stakes regulatory audits.

Risk-Based Validation

Focus engineering efforts where they matter most, using data-driven risk assessments to optimize resources.

Aligned with Modern Validation Expectations

The program helps participants connect statistical tools with validation decisions across IQ, TMV, OQ, PQ and Continued Process Verification.

FDA QSR
ISO 13485
ISO 14971
TMV / MSA
DOE for OQ
SPC for CPV

VMP / PMV

Validation Master Plan statistical integration.

Data Integrity

Statistical data governance standards.

PQ Capability

Ppk and Cpk for medical manufacturing.

CPV

Continued Process Verification roadmap.

Integrated Across the Validation Lifecycle

Each module connects statistical methods with the technical decisions required throughout the process.

URS
Requirements
FAT
Factory
TMV
Measurement
OQ
Operational
PQ
Performance
CPV
Continuous

92-Hour Advanced Capability Development Path

A comprehensive journey through engineering statistics for the modern medical devices sector.

Module I 20 HOURS

Statistical Foundations for Validation Engineering

Core focus: IQ, TMV, OQ, PQ application. Establishing the visual and mathematical baseline for objective evidence.

Content

  • • Data visualization & VST by BB&Cross®
  • • Descriptive and inferential statistics
  • • Comparative tests & Rationale
  • • Sample size fundamentals

Applications

  • • Validation data evaluation
  • • Technical acceptance support
  • • Objective evidence justification
Module II 20 HOURS

Regression Modeling & Machine Learning

Core focus: OQ and PQ optimization. Modeling critical variables to predict and control manufacturing outcomes.

Content

  • • Simple and multiple regression
  • • Stepwise regression & CART
  • • Supervised Machine Learning foundations
  • • Predictive analytics for validation

Applications

  • • Reflow oven critical variables
  • • AOI and defectology variables
  • • Process performance modeling
MODULE III 20 Hours

SPC & Capability

Mastering stability and capability (Cp, Cpk, Pp, Ppk) for CPV and PQ readiness in non-normal environments.

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MODULE IV 12 Hours

TMV & Reliability

Measurement Reliability, Attribute Agreement Analysis and automated system validation for visual inspection.

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MODULE V 20 Hours

DOE & Experimental

Full/fractional factorial DOE, Monte Carlo simulation and RSM for optimizing wave solder and reflow processes.

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Capabilities Participants Will Develop

Risk-Based Validation
Statistical Rationale
Audit-Defendable Analysis
DOE for OQ
SPC for PQ
Machine Learning Foundations
TMV / MSA
Validation Data Analytics

Designed by Blackberry & Cross®

Helping organizations strengthen technical capability beyond traditional training.

01

TRAAC® Methodology

Applied learning methodology designed for industrial results.

02

Minitab-Powered

Practical workshops utilizing industry-standard software tools.

03

Industry Context

Examples specific to SMT, Reflow, AOI and Medical assembly.

04

Mentoring Options

Available coaching to support real-world validation deliverables.

Develop Advanced Validation Engineering Capability

Strengthen your organization’s ability to generate objective evidence and defend statistical conclusions in regulated manufacturing environments.

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Blackberry & Cross®
Innovation for Improvement | Medical Devices Process Validation Intelligence™